How can I get a quotation for the Hydraulic Power Pack 230-LPM/210-BAR?

You can request a quotation for the Hydraulic Power Pack 230-LPM/210-BAR by contacting Neometrix Engineering Pvt Ltd through the website at https://neometrixgroup.com/products/hydraulic-power-pack-230-lpm-210-bar or by reaching out via email or phone.

Model A3868 / 230 LPM · 210 Bar / 6-Actuator Synchronized Supply / Noida · India

HYDRAULIC POWER PACK · A3868

Hydraulic Power Pack 230 LPM/210 Bar, delivering 230 LPM at 210 bar.

A high-capacity, precision-engineered hydraulic system delivering synchronized, uninterrupted power to up to 6 servo-hydraulic actuators (500 kN each), built for 24x7 operation in structural fatigue testing, defence systems, and aerospace applications. DGAQA certified, ISO 9001:2015 compliant, and supplied to BEML and the Ministry of Defence.

Request proposal Full specifications

Neometrix Hydraulic Power Pack 230 LPM/210 Bar A3868 blue skid-mounted unit with main control panel and gauges in factory

Fig · 01 Photograph · assembled A3868 power pack with main control panel and pressure gauges

Certified / Compliant to:

DGAQA ISO 9001:2015 MIL-STD

Flow Rate

230LPM

Operating Pressure

210BAR

Safety Cut-Off

230BAR

Actuators Served

6×500KN

Duty Cycle

24x7

Overview

Synchronized power, zero interruption.

Structural fatigue and servo-actuator test benches need a hydraulic source that never drops flow mid-cycle. The Hydraulic Power Pack 230 LPM/210 Bar is built around that requirement.

Neometrix Hydraulic Power Pack 230 LPM/210 Bar A3868 front view with control cabinet doors and instrumentation

Fig · 02 Photograph · A3868 front elevation, control cabinet and instrumentation doors

The Hydraulic Power Pack 230LPM/210BAR by Neometrix Group is a high-capacity, precision-engineered hydraulic system designed to deliver synchronized and uninterrupted power to multiple servo-hydraulic actuators, even under extreme load conditions. With a flow capacity of up to 230 LPM and an operating pressure of 210 BAR, it is built for 24x7 operation in high-demand environments such as structural testing, defense systems, and aerospace applications.

Intelligent control panels, advanced filtration, and oil-to-water cooling — engineered for mission-critical hydraulic infrastructure.

Featuring intelligent control panels, advanced filtration, and efficient oil-to-water cooling, this power pack exemplifies Neometrix Group's commitment to engineering excellence, reliability, and innovation in hydraulic technology. Trusted by leading institutions like BEML, it is a benchmark in mission-critical hydraulic infrastructure.

Design Philosophy

Five pillars, one power pack.

The system is built on five key design pillars that govern every component decision, from filtration micron rating to control panel layout.

PILLAR · 01

Performance Reliability

Supports 6 actuators (500 kN each) working simultaneously in synchronized mode.

6 × 500 kN

PILLAR · 02

Filtration Excellence

Maintains ISO 4406 cleanliness standards through HP and return-line filtration.

ISO 4406

PILLAR · 03

Thermal Stability

Integrates an efficient oil-to-water heat exchanger rated for 35°C inlet water.

Oil-To-Water

PILLAR · 04

Operator Safety & Control

Intuitive remote and local panels with built-in alerts and emergency stop.

Remote + Local

PILLAR · 05

Ease of Maintenance

Modular, service-friendly architecture with clog indicators and sight-glass monitoring.

Modular Build

PILLAR · 06

24x7 Duty Rating

Continuous uninterrupted operation designed for structural and fatigue test benches.

Continuous Duty

Key Features

Built for mission-critical duty.

Every subsystem is sized for continuous, unattended, high-cycle operation.

200-230 LPM at 210 Bar: with 230-bar safety cut-off to power up to 6 servo-hydraulic actuators of 500 kN each.
ISO 4406 cleanliness: HP filter 3-5 micron (beta ≥1000) and return filter 5-10 micron (beta ≥1000).
Thermal stability: oil-to-water copper-tube heat exchanger designed for 35°C inlet water maintains stability during 24x7 operation.
Full instrumentation: remote and main control panels display pressure, flow, temperature and warnings with emergency stop and status alerts.

Auto shutdown protection: on low oil, high temperature, and filter clogging, protecting the system during continuous 24x7 duty cycles.
Low-noise design: below 70 dB with vibration isolation and acoustic padding ensures comfortable operator environments.
Automation ready: optional PLC/SCADA interface enables data logging of pressure, flow, and temperature with remote diagnostics and alerts.
Certified & proven: DGAQA certified and ISO 9001:2015 compliant; supplied to BEML and Ministry of Defence for structural fatigue test rigs.

Gallery

The power pack, as delivered.

Photographs of the assembled A3868 unit on the factory floor. Click to enlarge.

Neometrix Hydraulic Power Pack 230 LPM/210 Bar A3868 wide factory-floor view with piping overhead

Neometrix Hydraulic Power Pack 230 LPM/210 Bar A3868 front elevation close view of control panel and gauges

Video

See it on the shop floor.

A walkthrough of the A3868 Hydraulic Power Pack 230 LPM/210 Bar.

Downloads

GA drawings & circuit diagrams.

Engineering drawings for the A3868 power pack, available as PDF for procurement and design review.

Hydraulic Power Pack 230 LPM/210 Bar general arrangement drawing thumbnail

Design 1

General Arrangement — Views & Isometric

PDF

Design 2

Manifold Component Drawing

PDF

DAP 1

Hydraulic Circuit Diagram

PDF

DAP 2

BEML Power Pack — General Arrangement

PDF

Electrical control panel general arrangement drawing thumbnail

DAP 3

Electrical Panel — General Arrangement

PDF

Specifications

Full technical parameters.

Key parameters for the standard Model A3868 configuration. Reservoir capacity and actuator count are customizable per application.

Model	A3868 — Hydraulic Power Pack 230 LPM/210 Bar
Flow Rate	Adjustable: 200 to 230 Litres Per Minute (LPM)
Operating Pressure	210 Bar
Safety Cut-Off Pressure	230 Bar
Supported Actuators	6 Nos. servo-hydraulic actuators (up to 500 kN each)
Application Mode	Synchronized mode with continuous, uninterrupted operation
Working Duty	Continuous 24x7, designed for structural and fatigue test benches
Oil Reservoir Capacity	As per flow demand and reserve requirement (customizable)
Enclosure Type	Totally enclosed, noise reduced, free standing, self-contained
Heat Exchanger	Oil-to-water, copper tubes, corrosion resistant, designed for 35°C inlet water
High Pressure Filter	3 to 5 micron (absolute), beta ratio ≥ 1000
Return Line Filter	5 to 10 micron (absolute), beta ratio ≥ 1000
Filter Clog Indicators	Yes — for both high pressure and return lines
Cooling Flow Control	Integrated flow control valve
Pressure Measurement	Pressure transducer + digital/analog gauge
Flow Measurement	Reputed make flow meter with digital display
Oil Level Monitoring	Sight glass & digital indicator
Oil Temperature Control	High temperature alarm + cut-off logic
Remote Control Panel	Start/Stop, system monitoring, emergency stop, status indication
Main Control Panel	Power ON, voltmeter, ammeter, hour meter, flow, pressure, oil temp, warnings
Automation Ready	Optional PLC or SCADA interface
Construction Quality	Complies with ISO 9001:2015 and DGAQA standards

Applications

Where it powers the test.

Tested and deployed across defence, aerospace, railway, automotive, research, and heavy industry test rigs.

A · 01Defense — missile container load testing, suspension rig testing

A · 02Railway — bogie structural testing, coupling buffer endurance

A · 03Aerospace — wing box fatigue testing, landing gear actuation

A · 04Automotive — crash simulation benches, suspension and chassis fatigue

A · 05Research institutions — servo-actuated cyclic load frames, servo-actuator power source

A · 06Heavy industry — valve testing benches, multi-cylinder hydraulic simulation systems

In Depth

The complete technical read.

Engineering narrative for design engineers and procurement teams evaluating the Hydraulic Power Pack 230 LPM/210 Bar.

1. Introduction

The Hydraulic Power Pack 230LPM/210BAR by Neometrix Group is a custom-engineered, high-capacity hydraulic energy source designed for precision servo-hydraulic applications demanding synchronized actuation, continuous flow, and fail-safe operation. This power pack is tailored for use in structural fatigue testing, aerospace testing, vehicle component validation, and large-scale industrial test rigs. Its robust design, intelligent control system, and superior filtration and cooling make it ideal for mission-critical and 24x7 operational environments.

2. Design philosophy

The system is built on five key pillars:

Performance Reliability: supports 6 actuators (500 kN) working simultaneously.
Filtration Excellence: maintains ISO 4406 cleanliness standards.
Thermal Stability: integrates an efficient oil-to-water heat exchanger.
Operator Safety & Control: intuitive remote and local panels with built-in alerts.
Ease of Maintenance: modular and service-friendly architecture.

3. Included system components

Hydraulic motor-pump assembly (custom flow/pressure matched)
Electrical control cabinet with instrumentation
Remote control panel (optional wireless available)
Oil tank with breather, baffles, level sensor, and maintenance hatch
High-pressure and return filters with visual and electronic clog indicators
Copper-tube oil-water heat exchanger with bypass and flow control
Frame and enclosure with vibration isolation and acoustic padding
Pressure relief and safety valves
Optional: integrated system diagnostics module

4. Control & automation options

Basic Mode: manual operation via front panel or remote panel.
Advanced Mode (Optional): SCADA/PLC connectivity, data logging of pressure/flow/temp, auto safety shutdown triggers, remote diagnostics and performance alerts.

5. Efficiency & sustainability features

High-efficiency induction motors reduce energy consumption.
Oil cooling optimized to extend fluid life and reduce disposal frequency.
Low-noise design (<70 dB) improves operator comfort and reduces noise pollution.
Compliance with ISO-14001 guidelines for environmentally responsible engineering.

6. Certifications & quality assurance

DGAQA certified
ISO 9001:2015 quality management system
Supplied to: Bharat Earth Movers Limited (BEML), Ministry of Defence

7. Scope of supply & services

Hydraulic power pack unit (fully assembled)
Heat exchanger assembly
Remote control panel + main control panel
Installation, testing & commissioning services
GA drawings for approval
Warranty documentation
Operator & maintenance manuals

8. Warranty & support

Standard Warranty: 24 months from commissioning
Payment Terms: 100% payment post-commissioning with PBG submission
PBG: 10% of order value, covering warranty for 24+3 months
AMC: available on request
Lead Time: delivery within 8 months from order

Conclusion

By combining synchronized 6-actuator flow, ISO 4406 filtration, oil-to-water thermal control, and DGAQA-certified build quality in one enclosed, self-contained unit, the Neometrix Hydraulic Power Pack 230 LPM/210 Bar gives structural fatigue and servo-hydraulic test benches a power source engineered to run continuously — not assembled from generic off-the-shelf components.

FAQ

Common questions.

Plain-language answers from the engineering team.

Q · 01 What is the Hydraulic Power Pack 230-LPM/210-BAR?

The Hydraulic Power Pack 230-LPM/210-BAR (Model A3868) is a high-capacity, precision-engineered hydraulic system designed and manufactured by Neometrix Engineering Pvt Ltd, India. It delivers synchronized, uninterrupted power to up to 6 servo-hydraulic actuators of 500 kN each for structural fatigue testing, defence systems, and aerospace applications.

Q · 02 What flow rate and pressure does it deliver?

It delivers an adjustable flow of 200 to 230 Litres Per Minute (LPM) at an operating pressure of 210 Bar, with a 230 Bar safety cut-off pressure.

Q · 03 Who manufactures the Hydraulic Power Pack 230-LPM/210-BAR?

The Hydraulic Power Pack 230-LPM/210-BAR is designed and manufactured by Neometrix Engineering Pvt Ltd, a leading test equipment manufacturer based in India, and has been supplied to Bharat Earth Movers Limited (BEML) and the Ministry of Defence.

Q · 04 What industries use it?

It is used across defence, aerospace, automotive, railways, and heavy industry sectors for missile container load testing, wing box fatigue testing, bogie structural testing, crash simulation benches, and multi-cylinder hydraulic simulation systems.

Q · 05 Is it customizable?

Yes, Neometrix offers customized oil reservoir capacity, actuator count, and control configurations tailored to specific client requirements, operational parameters, and industry standards.

Q · 06 Does it comply with relevant standards?

Yes, the Hydraulic Power Pack 230-LPM/210-BAR is DGAQA certified, complies with ISO 9001:2015 quality management standards, and is designed to meet applicable MIL-STD and customer-specified requirements.

Q · 07 What are the key features?

Key features include 200-230 LPM flow at 210 Bar with 230 Bar safety cut-off, 3-5 micron high-pressure filtration, an oil-to-water copper-tube heat exchanger, remote and main control panels, auto shutdown protection, and optional PLC/SCADA integration.

Q · 08 Can it integrate with data acquisition systems?

Yes, the Hydraulic Power Pack 230-LPM/210-BAR can be integrated with an optional PLC or SCADA interface for real-time data logging of pressure, flow, and temperature, remote diagnostics, and performance alerts.

Q · 09 What after-sales support does Neometrix provide?

Neometrix provides installation, testing and commissioning, GA drawings for approval, operator and maintenance manuals, a standard 24-month warranty from commissioning, and AMC support on request.

Q · 10 How can I get a quotation, and does Neometrix export internationally?

Yes, Neometrix Engineering Pvt Ltd exports the Hydraulic Power Pack 230-LPM/210-BAR to global customers in defence, aerospace, and industrial sectors. You can request a quotation via the contact form on this page or by reaching out to Neometrix directly by email or phone.

Get a proposal

Tell us your flow, pressure
and actuator count.

We size the power pack to your flow rate, pressure, oil reservoir, and actuator-count requirements, and walk through filtration, cooling, and control options with your design team.

Request proposal +91 7777 876 876

Hydraulic Power Pack 230 LPM/210 Bar, delivering 230 LPM at 210 bar.

Synchronized power, zero interruption.